Aerosol Packaging Market was valued at $7.35 billion in 2023, and it is anticipated to register a CAGR of over 5% between 2024 and 2032, according to a new report on Global Market Insights.

The personal care sector is experiencing robust growth, driven by increasing consumer awareness about hygiene and grooming.

Products such as deodorants, hair sprays, and shaving creams are frequently packaged in aerosol formats due to their convenience, ease of use, and effective dispensing. Aerosol packaging allows for controlled application, reducing waste and enhancing user experience. 

The rise in disposable income and changing lifestyles have further fuelled the demand for premium personal care products, contributing to the market’s expansion. For instance, according to data from India Brand Equity Foundation in December 2023, the Indian cosmetic industry is expected to grow to USD 20 billion by year 2025. 

This substantial growth underscores the rising demand for personal care products in emerging markets, which is further bolstering the use of aerosol packaging for its efficiency and convenience in delivering these products.  

Advancements in aerosol packaging technology are enhancing product functionality and consumer appeal. Innovations include the development of eco-friendly materials, such as recyclable and biodegradable cans, and improvements in aerosol valves for more precise dispensing. 

Technology is also focusing on enhancing the shelf life and safety of products by integrating features like tamper-evident seals and child-resistant mechanisms.  For instance, in January 2024, Salvalco has recently announced a collaboration with Proctor & Gamble (P&G) to integrate its Eco-Valve technology into P&G’s Old Spice brand. This partnership has resulted in the launch of a new aluminium-free body spray for men, branded as a nitro spray.
 Environmental concerns pose a significant challenge to the aerosol packaging market. Traditional aerosol cans are often criticised for their environmental impact, particularly regarding the use of propellants and materials that contribute to greenhouse gas emissions. 

The production and disposal of these cans can lead to environmental pollution if not managed properly. 

Despite advancements in eco-friendly materials and recycling programs, the perception of aerosols as environmentally harmful can deter consumers and prompt stricter regulations. Addressing these concerns is crucial for the market to ensure long-term sustainability and consumer acceptance.
 Aerosol Packaging Market Trends

Sustainability is becoming a major trend in aerosol packaging as manufacturers strive to reduce their environmental footprint. This includes the development of recyclable and biodegradable materials, such as aluminium and plant-based plastics, to replace traditional materials. Companies are also focusing on reducing the use of harmful propellants and improving recycling programs to enhance the end-of-life management of aerosol products. 

As consumers become more environmentally conscious, brands that adopt sustainable practices are likely to gain a competitive edge. This shift towards sustainability is not only driven by regulatory pressures but also by the growing demand for eco-friendly products from consumers. 

For instance, in September 2023, Beiersdorf announced a significant sustainability initiative for its deodorant brands in Europe, including NIVEA, 8X4, Hidrofugal, and Hansaplast. All aerosol cans for these products will contain at least 50% recycled aluminium and will be 11.6% lighter due to material reduction. This change is expected to reduce CO2 emissions in the aerosol can value chain by approximately 58%, equating to a decrease of around 30 metric tons of CO2 emissions annually.
 Recent advancements in aerosol technology have led to the development of propellant-free aerosols, which eliminate the need for traditional pressurised gases. Instead, these innovative systems use alternative mechanisms, such as manual pumps or pressurised air, to dispense the product. 

This technology not only addresses environmental concerns by reducing reliance on greenhouse gas-emitting propellants but also allows for more precise control over product delivery. 

Propellant-free aerosols are gaining traction across various industries, including personal care and cleaning products, as they offer a more sustainable and user-friendly option while maintaining the convenience and effectiveness of traditional aerosol dispensers. 

For instance, in June 2023, APS launched twistMist, a groundbreaking twist-activated, propellant-free aerosol technology that is touted as the first of its kind. This innovative system allows for continuous dispensing without the need for pressurised cans, enabling brands to use recyclable materials such as HDPE, PET, metal, or glass for their packaging.